Process Design Engineer

Sensata Technologies is looking for a Process Design Engineer who will develop or modify our manufacturing processes to increase product performance, improve manufacturing efficiency and boost profits. This position works closely with Design Engineers, Equipment vendors, Program Managers, Marketing, and Quality Engineers to support the development of new electromechanical products. They are responsible for providing the overall process design and suggesting measures to improve product design for manufacturability. This includes the development of new equipment and process flows as well as developing cost estimates for labor and capital. They will also provide ongoing sustaining support to production lines at our global Make sites.
Responsibilities include:
Influencing product designs during new product development phase to insure economical and defect free manufacture
Developing new or improved manufacturing and testing processes that are necessary to achieve the performance and cost requirements of future device applications
Facilitating the successful launch of new products
Setting up sample lines and process development equipment
Participating in advanced quality planning activities
Specifying functional requirements, reviewing designs and debugging/qualifying new high volume assembly/test equipment or tooling.
Transferring knowledge to make site personnel
Support improvement projects to reduce cycle time, defects and manufacturing cost
Work with suppliers and contract manufacturers to insure processes are capable, have sufficient controls in place, can meet our delivery requirements, and meet our cost targets
Minimum BS degree in engineering (Mechanical)
Experience in developing advanced Mfg. processes like wirebonding, LASER/resistance welding, injection molding, dispensing, thick film printing, SMT etc..
Knowledge of backend electrical function testing and electromechanical device calibration is desired but not mandatory
Leadership skills and ability to work with little direction.
Excellent communication skills ? written and verbal.
Strong planning and organization skills
Ability to positively influence and build relationships with global team members
Engineering aptitude to participate in design reviews and assist during debug & qualification
Ability to identify & correct problems by utilization of root cause problem solving skills and experimental methods such as DOE
Experience with Agile. Minitab and SolidWorks a plus.
Advanced Skills in Microsoft Excel, Project, PowerPoint and Word.
Functional understanding of advanced quality planning tools including FMEA, Control plans, to meet TS16949 requirements
Experience with automotive OEM's and/or Tier 1 suppliers is also a plus
Willingness to travel internationally to assist the global team and work with our suppliers as needed is a must
Our employees are the reason we have been successful in the past and the reason we will be successful in the future. Employees' skills, talents and work ethic have defined the business and will shape our collective future.
Our Vision is to be:
A world leader and early innovator in mission-critical sensors and electrical protection
Satisfying the world's growing need for safety, energy efficiency and a clean environment
A partner, employer, and neighbor of choice.
NOTE: If you are a current Sensata employee (or one of our Affiliates), please back out of this application and log into Workday via the Company Intranet to apply directly. Type FIND JOBS in the Workday search bar.

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